Kinco Frequency Inverter · Quick Start Guide
KC100 – First-Time Setup
Compact VFD for single-phase 230 V and three-phase 400 V. This guide walks you through commissioning in 8 steps.
4× Digital IN (DI1–DI4)
1× Analog IN · 1× Analog OUT
Modbus RTU (RS485)
Brake chopper built-in
Vector control · Auto-tuning
Safety Notice Before Commissioning
Disconnect mains power before wiring, tighten all terminals securely, and match the motor rating to the inverter power.
Never install a contactor between the inverter output (U/V/W) and the motor — the inverter must be able to measure motor current at all times.
The complete Kinco KC100 User Manual must be read before commissioning.
Enter nameplate data — Group F02
| Parameter | Name | Value to set | Description |
|---|---|---|---|
| F02.01 | Motor power | e.g. 1.5 kW | Rated power from nameplate |
| F02.02 | Motor voltage | e.g. 400 V | Rated voltage from nameplate |
| F02.03 | Motor current | e.g. 3.7 A | Rated current from nameplate |
| F02.04 | Motor speed | e.g. 1450 rpm | Rated speed from nameplate |
| F02.05 | Motor frequency | 50 Hz | Rated frequency (European standard) |
Tip: After entering motor parameters, run auto-tuning:
F02.27 = 1 (static) or F02.27 = 2 (rotating), then press the FWD key.
Recommended when using vector control.
F01.03 — Control source for Start / Stop / Direction
0
Keypad (Operator Panel) — Factory default
Start/Stop via keypad buttons. Ideal for test operation and manual control.
Start/Stop via keypad buttons. Ideal for test operation and manual control.
1
Terminal I/O
Start/Stop via external digital inputs (e.g. DI1/DI2). Typical for PLC control.
Start/Stop via external digital inputs (e.g. DI1/DI2). Typical for PLC control.
2
Communication (Modbus RTU)
Start/Stop via RS485/Modbus. For remote control or fieldbus systems.
Start/Stop via RS485/Modbus. For remote control or fieldbus systems.
When value
1 (terminals) is selected, the DI input functions must also be configured in group F04 (→ Step 5).
F01.04 — Frequency setpoint source
0
Keypad / Operator Panel — Factory default
Enter setpoint frequency directly on the keypad (F01.01). Ideal for testing.
Enter setpoint frequency directly on the keypad (F01.01). Ideal for testing.
1
AI (Analog Input)
0–10 V or 4–20 mA at terminal AI. Typical for potentiometer or PLC analog output.
0–10 V or 4–20 mA at terminal AI. Typical for potentiometer or PLC analog output.
5
Communication (Modbus)
Frequency setpoint via Modbus RTU. For full bus control.
Frequency setpoint via Modbus RTU. For full bus control.
7
PID Controller
Internal PID controller as actuator. For process control (pressure, flow, temperature).
Internal PID controller as actuator. For process control (pressure, flow, temperature).
Additional parameters for Analog Input (AI)
| Parameter | Name | Typical value | Description |
|---|---|---|---|
| F05.01 | AI input type | 0 or 1 | 0 = 0–10 V, 1 = 4–20 mA (check jumper position) |
| F01.13 | Max. frequency | 50.00 Hz | Corresponds to 10 V / 20 mA at AI |
| F01.12 | Min. frequency | 0.00 Hz | Corresponds to 0 V / 4 mA at AI |
Group F01 — Acceleration and deceleration time
| Parameter | Name | Factory default | Description |
|---|---|---|---|
| F01.19 | Acceleration time 1 | 10.0 s | Time from 0 Hz to max. frequency. Too short → overcurrent fault. |
| F01.20 | Deceleration time 1 | 10.0 s | Time from max. frequency to 0 Hz. Too short → overvoltage fault. |
Rule of thumb: Ramp time ≥ load inertia. For short deceleration times with heavy loads,
always activate the built-in brake chopper (→ Step 7). Otherwise fault
OUE (overvoltage).
KC100 Control terminals — Overview
| Terminal | Function | Note |
|---|---|---|
| +10V | +10 V reference voltage | For potentiometer (max. 20 mA) |
| AI | Analog input 0–10 V / 4–20 mA | Frequency setpoint or PID feedback |
| AO | Analog output 0–10 V / 4–20 mA | Output frequency, current etc. (F06.01) |
| DI1 | Digital input 1 | Default: Forward run (FWD) |
| DI2 | Digital input 2 | Default: Reverse run (REV) |
| DI3 | Digital input 3 | Freely assignable (F04.03) |
| DI4 | Digital input 4 | Freely assignable (F04.04) |
| GND | Ground (reference potential) | Common ground for DI / AI / AO |
| DO | Digital output (open collector) | Configurable via F06.05 |
| RA/RB/RC | Relay output | RA-RB: NC · RA-RC: NO — Function F06.04 |
| RB+/RB− | Braking resistor terminals | Built-in brake chopper (→ Step 7) |
F04.01–F04.04 — Digital input functions
| Parameter | Terminal | Value → Function | Common assignment |
|---|---|---|---|
| F04.01 | DI1 | 1 = FWD | Forward run (default) |
| F04.02 | DI2 | 2 = REV | Reverse run (default) |
| F04.03 | DI3 | 9 = Reset | External fault reset |
| F04.04 | DI4 | 7 = Jog | Jog mode |
Group F14 — Communication parameters
| Parameter | Name | Typical value | Options |
|---|---|---|---|
| F14.03 | Slave address | 1 | Range 1–247. Each device on the bus needs a unique address. |
| F14.01 | Baud rate | 5 = 38400 bps | 0=1200 · 1=2400 · 2=4800 · 3=9600 · 4=19200 · 5=38400 · 6=57600 · 7=115200 |
| F14.02 | Parity / stop bits | 0 = N,8,1 | 0=N,8,1 · 1=E,8,1 · 2=O,8,1 · 3=N,8,2 — Standard: 0 (N,8,1) |
Holding register — Control command (control word)
| Name | Hex address | Dec. address | Value (Hex) | Value (Dec) | Meaning |
|---|---|---|---|---|---|
| Control command | 0x7000 | 28672 | 0x0001 | 1 | Start forward run (FWD) |
| Control command | 0x7000 | 28672 | 0x0002 | 2 | Start reverse run (REV) |
| Control command | 0x7000 | 28672 | 0x0005 | 5 | Coast stop (free run) |
| Control command | 0x7000 | 28672 | 0x0006 | 6 | Ramp stop (controlled) |
| Control command | 0x7000 | 28672 | 0x0007 | 7 | Fault reset |
Holding register — Frequency setpoint
| Name | Hex address | Dec. address | Value range | Resolution |
|---|---|---|---|---|
| Frequency setpoint | 0x7010 | 28688 | 0 – 60000 |
Unit: 0.01 Hz Example: 5000 = 50.00 Hz · 2500 = 25.00 Hz |
Prerequisites for Modbus operation:
Set
Modbus function code:
Do not forget the RS485 termination resistor (120 Ω) at the last device on the bus. Address: F14.03, baud rate: F14.01, data format: F14.02.
F01.03 = 2 (control source = communication) and
F01.04 = 5 (frequency source = communication).Modbus function code:
0x06 (Write Single Register) for writing,
0x03 (Read Holding Registers) for reading.Do not forget the RS485 termination resistor (120 Ω) at the last device on the bus. Address: F14.03, baud rate: F14.01, data format: F14.02.
Group F13 — Brake chopper (built into the KC100)
| Parameter | Name | Value | Description |
|---|---|---|---|
| F13.17 | Brake chopper enable | 1 = Enabled | 0 = disabled (factory default) · 1 = enabled |
| F13.18 | Activation threshold voltage | 700 V | 400 V supply: approx. 700 V · 230 V supply: approx. 390 V |
External braking resistor required!
The chopper transistor is built into the KC100 — an external braking resistor at terminals RB+/RB− must be provided by the customer. Calculate resistance value and power rating according to manufacturer specifications. Never enable the chopper without a resistor connected.
The chopper transistor is built into the KC100 — an external braking resistor at terminals RB+/RB− must be provided by the customer. Calculate resistance value and power rating according to manufacturer specifications. Never enable the chopper without a resistor connected.
Complete all items before first start
Fault display: If the display shows a fault code
(
OC1 = overcurrent · OUE = overvoltage · EF = external fault),
refer to chapter "Fault Handling" in the user manual.
Reset faults: STOP key or DI with F04.xx = 9.
KC100 in the Shop
· This document does not replace the complete Kinco KC100 User Manual.
Rev. 1.1
If you are looking for a compact frequency inverter for driving asynchronous motors and need real Modbus RTU, vector control and an integrated brake chopper, the Kinco KC100 offers a cost-effective solution without compromises on functionality or reliability. With power ratings from 0.4 to 5.5 kW, the KC100 covers most standard applications in mechanical engineering and automation — single-phase 230 V or three-phase 400 V.
🏭 Typical Applications
Pumps & fans with PID control: The integrated PID controller enables simple pressure regulation, flow control or temperature management — without external controllers. Frequency setpoint via analog input 0–10 V or 0–20 mA.
Conveyor technology and series machines: The S-curve ramp provides smooth acceleration and deceleration — ideal for positioning tasks or high-inertia loads such as conveyor belts and winding drives.
Integration into Modbus RTU networks: Unlike its predecessor CV20, the KC100 uses real Modbus RTU (RS-485) with standard function codes — it integrates seamlessly into existing PLC architectures and can be parameterized via a higher-level controller.
Systems with unstable mains voltage: The AVR voltage regulation actively compensates for mains fluctuations — useful in industrial networks with poor power quality or unstable supply.
⚙️ Improvements Over the CV20 Predecessor
Kinco developed the KC100 (introduced 2024) as a targeted upgrade to the CV20 series, passing on cost reductions in power electronics directly to customers:
AVR voltage regulation for active compensation of mains voltage fluctuations
Vector control (SVC) — 150% rated torque from 0.5 Hz, speed control range 1:200
S-curve ramp for smooth acceleration and deceleration, four ramp groups selectable
Integrated brake chopper for braking high-inertia loads (external braking resistor connectable)
Autotuning of motor parameters for improved running smoothness
Speed tracking — detects current motor speed and enables flying start from the actual speed
Power dip ride-through (Instantaneous Non-Stop) — during a mains dip, the drive feeds back kinetic motor energy to maintain operation briefly without tripping
Wave-by-wave current limiting — limits current pulse-by-pulse during sudden load spikes, preventing nuisance trips without requiring intervention from the higher-level controller
Real Modbus RTU (RS-485) with standard function codes — the CV20 used proprietary function code 41 for permanent parameterization
Maximum frequency 600 Hz for high-speed applications
Demand-controlled fan speed instead of continuous operation — extends fan service life
Spring-clamp terminals on the I/O terminal for fast wiring in series production
Extension port (CN2) for external operator panel — cable up to 10 m, parameter copy between drives supported
The following functions are also available (as with the CV20):
Frequency setpoint via frequency table with 8 fixed values using 3 digital inputs
Frequency setpoint via analog input 0–10 V and 0–20 mA
Frequency setpoint via Modbus RTU and integrated PID controller
Frequency setpoint via pulse input up to 50 kHz
⚠️ Known Limitations
No integrated EMC filter: An external EMC filter is required for CE-compliant operation in European installations. Suitable filters for each model are available separately.
🔌 Connections & I/O
4 digital inputs (DI1–DI4): NPN/PNP compatible, active level 9–30 V. DI1–DI3 are standard inputs; DI4 can also be used as a high-speed pulse input up to 50 kHz.
1 analog input (AI): 0–10 V or 0–20 mA, switchable via DIP switch. Internal 10 V reference voltage (+10V terminal) available.
1 digital output (DO): Open-collector, pulse output up to 50 kHz. Can output physical quantities such as set frequency or output frequency.
1 analog output (AO): 0–10 V or 0–20 mA, switchable via DIP switch.
1 relay output (TA/TB/TC): Normally open (TA–TC) and normally closed (TA–TB), switching capacity 3 A / 250 V AC or 1 A / 30 V DC.
RS-485 (Modbus RTU): Client/Server for parameterization and control via PLC or PC.
Extension port (CN2): For external NETKEY operator panel with up to 10 m cable length and parameter copy function.
🔧 Ratings & Installation
Protection class IP20, wall-mounted. Housing width from 65 mm — independent air duct separates cooling air from electronics, enabling 20% more compact design compared to the previous generation.
Overload capacity: 150% rated current for 60 s, 180% for 3 s — sufficient for heavy starting loads and short peak demands.
Operating temperature: −10 °C to +50 °C (derate above +40 °C: 1% per 100 m altitude or per degree). Storage temperature: −25 °C to +70 °C.
Minimum clearances: 100 mm above and below, 25 mm left and right for adequate ventilation.
Weight: 0.85 kg (single-phase 0.4–1.5 kW) · 0.90 kg (three-phase 0.75–1.5 kW) · 1.20 kg (single-phase 1.5–2.2 kW) · 1.30 kg (three-phase 2.2–5.5 kW).
🚀 Quick Start Guide & Commissioning
A guided online guide is available for quick commissioning — with step-by-step parameterization for motor parameters, control source, frequency setpoint and Modbus RTU:
→ Kinco KC100 Quick Start Guides
🏷️ Manufacturer and Reliability
Kinco Automation is an established manufacturer with many years of experience in developing frequency inverters, HMI and drive technology for the global industrial market. The KC100 is CE-certified and meets the EMC requirements for industrial use in Europe. Kinco frequency inverters are in productive use at numerous spstiger customers across Germany.
Available in 30 days, delivery time 3 bis 5 Tage
Preis exkl. MwSt., zzgl. Versandkosten